For the generation of such mechanical waves, movement of some surface like a diaphragm is required which can then induce the motion to the medium in front of it in the form of compression and rarefaction. Piezoelectric materials operating in the motor mode and magnetostrictive materials have been widely employed in the generation of ultrasonic waves at frequency ranges of 1-20 MHz and 20-40 kHz respectively. The sensors employ piezoelectric ceramic transducers which flex when an electric signal is applied to them. These are connected to an electronic oscillator whose output generates the oscillating voltages at the required frequency. Materials like Lead Zirconate Titanate are popular piezoelectric materials used in medical ultrasound imaging. For best results, the frequency of the applied oscillations must be equal to the natural frequency of the ceramic, which produces oscillations readily through resonance. It offers maximum sensitivity and efficiency when operated at resonance.
Piezoelectricity being a reversible phenomenon produces electrical voltages when ultrasonic waves reflect back from the target and impinge upon the ceramic structure. In this way, a transducer may work both as a transmitter and a receiver in pulsed mode. When continuous measurement of distances is required, separate transducers may be used for transmission and reception. The sensors when used in industry are generally employed in arrays which may be mechanical arrays consisting of oscillating or rotating sensors, or electronic arrays which may be linear, curved or phased. To visualize the output of an ultrasonic sensor, displays of different kind are used whose shape depends on the type of transducer array used and the function. A sectored Field of View is produced by mechanical arrays and curved and phased electronic arrays, while a linear field is generated by linear arrays. The display modes may be linear graphical plotting with amplitude on y-axis and time on x-axis called Amplitude mode or A-mode, or intensity modulated B-scans where the brightness of a spot indicates the amplitude of reflected waves. Other modes include M-mode, Doppler (D) Mode etc.
The parameterization of these sensors is generally done by monitoring the reflected and transmitted signals from the lateral an axial motion of transducer while keeping the target fixed in a specific medium (water in general). The sound beam diverges rapidly, hence care is taken that the transducer produces the smallest possible beams. The narrower the beam pattern, the more sensitive the sensor is. However, the angle possible between the transducer and the surface increases with the beam width. The beam patterns of the kind shown below are observed:
Axial and Cross Sectional beam profiles
The parameters on which the performance of an ultrasonic sensor is measured include bandwidth, attenuation, dynamic range and resolution like grayscale, axial and lateral resolution. Other parameters are Nominal Frequency, Peak Frequency, Bandwidth center Frequency, Pulse Width, sensitivity and Signal to Noise Ratio (SNR).
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